The YCT-90H Automatic High-Speed Top-Side Labeling Head (Labeling Engine) is an ultra-fast, compact labeling module designed for seamless integration into existing assembly lines. Engineered for maximum top-surface throughput, it can apply self-adhesive labels onto the upper flat or cambered (curved) surfaces of flowing objects at an astonishing speed of up to 1,000 pieces per minute.
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For high-volume manufacturers, adding a top-labeling function (such as labeling bottle caps, lid seals, or promotional stickers on box tops) shouldn't require purchasing an entire new conveyor system. What you need is a compact, high-performance, and plug-and-play top-labeling engine that can be easily integrated over your existing assembly line.
The YCT-90H Automatic High-Speed Top-Side Labeling Head is the ultimate solution. Weighing only 90kg, this compact yet powerful unit is designed to stand alongside your current conveyor belt, with its labeling head suspended directly over the line. Powered by an advanced high-frequency servo-driven labeling head, it detects flowing objects and applies labels on their upper flat or cambered surfaces at speeds of up to 1,000 products per minute. It is the most cost-effective way to upgrade your packaging line to world-class speeds.
Industry-Leading Speed (1,000 BPM): Engineered with ultra-responsive servo motors and high-speed optical sensors to deliver up to 1,000 labels per minute, matching the fastest filling, capping, and packaging lines.
Conveyor-Independent Design: Since the machine has no product size limitations of its own, it relies entirely on your existing assembly line parameters, making it highly versatile for products of any width, length, or height.
Flat & Cambered Surface Capability: The specialized dispensing beak and flexible wiping mechanisms allow the machine to apply labels smoothly onto flat top surfaces or arched/cambered upper profiles of moving objects.
Compact & Portable (90kg): Its space-saving footprint and heavy-duty caster wheels allow engineers to easily move and adjust the labeler across different production lines.
Synchronous Inkjet Coding: Easily integrates with an optional industrial inkjet printer mounted on your conveyor to print production dates, batch numbers, and expiry codes before or after the labeling process.
Parameter | Specification Details |
Model | YCT-90H |
Labeling Speed | Up to 1000 pcs/min (depending on product & label size) |
Labeling Accuracy | ±1.0mm (excluding product/label errors) |
Applicable Product Sizes | No requirement (depends on your existing assembly line parameters) |
Suitable Label Size | Length: 10mm ~ 250mm | Width: 10mm ~ 120mm |
Label Roll Inner Diameter | φ76mm (Standard) |
Label Roll Outer Diameter | φ300mm (Maximum) |
Power Supply | 220V / 50Hz (110V/380V customizable) |
Power Consumption | 330W (Energy-efficient high-speed performance) |
Machine Weight | Approx. 90 kg (Compact & highly portable) |
Machine Dimensions (L×W×H) | Approx. 1100mm × 700mm × 1400mm |
Labeling Machine Samples
The YCT-90H is designed for high-speed, continuous-flow production environments requiring top-surface labeling:
Beverage & Food: Labeling bottle caps, jar lids, yogurt cups, and top surfaces of food trays.
Logistics & E-commerce: Applying shipping labels, barcodes, or fragile stickers onto the top of moving cardboard boxes and parcels.
Cosmetics & Daily Chemicals: Top labeling of cream jar lids, cosmetic compacts, and wet wipe plastic lids.
Pharmaceuticals: Labeling the top of medicine boxes, vial caps, and supplement jar lids.
15+ Years of Packaging Automation: Dongguan Yucheng Machinery Technology Co., Ltd. (YCT Machinery) specializes in high-stability labeling heads and customized packaging machinery trusted in 50+ countries.
Seamless OEM/ODM Integration: We provide custom mounting brackets, signal-matching PLC configurations, and specialized sensors to ensure the YCT-90H communicates perfectly with your existing upstream and downstream equipment.
Global Technical Support: We offer detailed integration wiring diagrams, step-by-step video installation guides, and 24/7 remote video support from our senior automation engineers.
No. The YCT-90H is designed as a standalone top labeling engine/head that integrates directly over your existing conveyor belt or assembly line. This saves you floor space and significantly reduces equipment procurement costs. If you do need a complete system with a conveyor, please check our YCT-30H series.
The YCT-90H can be equipped with an optional rotary encoder that mounts to your existing conveyor shaft. This encoder feeds real-time conveyor speed data back to the YCT-90H's PLC, ensuring that the label dispensing speed perfectly matches your conveyor speed, even if the conveyor accelerates or decelerates.
Yes. The labeling head can be adjusted in multiple axes (X, Y, Z, and tilt angle) to match the profile of your product. By using customized flexible brushes or sponge rollers at the dispensing point, the label is pressed smoothly onto cambered or slightly curved upper surfaces (such as domed lids) without wrinkles.
Our standard lead time for the YCT-90H is 20 to 30 days. Because it is a compact module, shipping preparation and customs clearance are highly efficient.
We make integration simple:
Mechanical Setup: Roll the machine next to your conveyor, adjust the height and angle using the handwheels to suspend the labeling head directly over your conveyor, and lock the casters.
Sensor Placement: Mount the product-detecting photoelectric sensor (included) onto your conveyor rail.
Electrical Integration: We provide clear wiring diagrams. If handshake signals (start/stop/fault) are required between our labeler and your main line PLC, our engineers will guide you through the setup via video call.
