The YCT-01 Automatic Visual Positioning Labeling Machine is a state-of-the-art, high-precision labeling solution designed for micro-labels and sensitive electronic components. Equipped with an advanced CCD visual alignment calibration system, it eliminates the need for traditional mechanical fixtures. Products can be placed freely on the conveyor, and the camera system will automatically detect, calibrate, and apply labels with an extraordinary accuracy of ±0.1mm.
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In high-tech industries like electronics and medical device manufacturing, traditional mechanical guide rails and physical fixtures often fall short. They can scratch sensitive surfaces, require tedious manual adjustments for different product sizes, and fail to meet the strict ±0.1mm precision required for microchips and circuit boards.
The YCT-01 Automatic Visual Positioning Labeling Machine is engineered to eliminate these limitations. By replacing rigid mechanical positioning with an intelligent CCD camera vision system, the YCT-01 allows operators to place products freely on the conveyor belt. The high-speed camera instantly captures the product's position and orientation, calculates the coordinate deviation in milliseconds, and directs the high-precision servo labeling head to apply the label perfectly. Say goodbye to complex fixtures and hello to flawless, high-precision automation.
±0.1mm Ultra-High Precision: Utilizing micro-step servo drives and industrial CCD cameras, the machine achieves a placement accuracy of ±0.1mm, ensuring perfect alignment on even the smallest components.
Intelligent Visual Calibration: The advanced vision software automatically recognizes product contours, fiducial marks, or specific features, allowing for dynamic angle and position compensation.
Zero-Fixture (Free Placement) Technology: Eliminates the downtime and costs associated with designing and changing physical molds or fixtures. Simply place the product on the belt, and the machine does the rest.
Micro-Label Compatibility: Specifically designed to handle tiny labels, supporting label lengths and widths from 5mm to 60mm/100mm, without peeling or folding issues.
Cleanroom & ESD Safe Design: Built with premium anodized aluminum and SUS304 stainless steel, making it fully compatible with dust-free electronics manufacturing environments (SMT lines).
Parameter | Specification Details |
Model | YCT-01 |
Labeling Accuracy | ±0.1mm (excluding product/label errors) |
Labeling Speed | 20 ~ 30 pcs/min (depending on product & label size) |
Applicable Product Types | Flat products capable of standing or lying flat stably (customizable for irregular shapes) |
Suitable Label Size | Length: 5mm ~ 60mm | Width: 5mm ~ 100mm |
Label Roll Inner Diameter | φ76mm (Standard) |
Label Roll Outer Diameter | φ300mm (Maximum) |
Power Supply | 220V / 50~60Hz (110V customizable) |
Power Consumption | 1200W |
Machine Weight | Approx. 280 kg (High-rigidity chassis for vibration reduction) |
Machine Dimensions (L×W×H) | Approx. 1600mm × 710mm × 1450mm |
The YCT-01 is the premier choice for high-tech industries where precision is non-negotiable:
Electronics & SMT: Printed Circuit Boards (PCBs), flexible circuits (FPCs), memory modules, and semiconductor packaging.
Smart Devices & Wearables: Internal and external labeling for mobile phones, smartwatches, camera modules, and batteries.
Medical Devices: Labeling micro-vials, diagnostic cartridges, and sensitive surgical components.
Precision Optics & Automotive: Labeling optical lenses, automotive sensors, and micro-gears.
15+ Years of Engineering Innovation: Dongguan Yucheng Machinery Technology Co., Ltd. (YCT Machinery) is a certified manufacturer specializing in high-precision, vision-guided packaging automation.
Advanced Software Customization: Our in-house software team can customize the CCD vision algorithms to recognize your specific product shapes, colors, or materials.
Comprehensive Global Support: We offer 100% factory pre-shipment calibration, detailed English documentation, step-by-step video tutorials, and direct remote video support from our senior vision system engineers.
As the product moves along the conveyor, an industrial CCD camera positioned above captures an image of the product. The built-in vision software instantly analyzes the image to identify the product's exact X-Y coordinates and rotation angle ($$\theta$$). It then sends correction signals to the servo-driven labeling head, which adjusts its position in real-time to apply the label with $$\pm0.1\text{mm}$$ accuracy.
No, that is the biggest advantage of the YCT-01. Because the machine uses visual positioning rather than physical guides, you do not need custom fixtures or molds. You can run different products down the same conveyor belt, and the camera will identify and label each one correctly, saving you thousands of dollars in tooling costs.
Yes. We can equip the YCT-01 with specialized lighting (such as coaxial lights, ring lights, or polarized filters) and high-contrast sensors. This allows the vision system to clearly distinguish transparent labels or handle highly reflective surfaces like gold-plated PCBs or polished metal casings.
Due to the advanced integration of CCD cameras, precision optics, and custom vision software calibration, the standard lead time for the YCT-01 is 35 to 45 days.
Pre-delivery Calibration: We pre-program the vision system using your actual product samples before shipping.
Remote Desktop Support: The machine's control system can be connected to the internet, allowing our software engineers to log in remotely to update algorithms, adjust camera settings, or troubleshoot issues instantly.
Video Guides: We provide detailed video tutorials covering camera calibration, lighting adjustments, and software operation.
