loading
| Availability: | |
|---|---|
The YCT-GG-02 Automatic 2-Head Piston Tracking Filling and Capping Machine is a purpose-built, inline combination unit that performs both liquid filling and screw capping in a single continuous pass. Designed for manufacturers who need to consolidate floor space without sacrificing throughput, this machine eliminates the need for a separate capping station and the manual transfers that come with it.
At the core of its filling system is a piston tracking mechanism: the two filling nozzles move in synchrony with each container along the conveyor belt during the fill cycle, rather than waiting for the container to stop at a fixed station. This follow-fill approach maintains continuous conveyor motion, which is the primary reason the machine achieves 1500–1800 pcs/h on just two filling heads — a throughput rate that traditional stop-and-fill single-station machines cannot match at this scale. Once the fill is complete, each container moves directly into the screw capping module, where caps are tightened to a precise, adjustable torque before exiting on the outfeed conveyor.
Built from food-grade SUS304 stainless steel, the YCT-GG-02 is suited to food, beverage, cosmetics, and daily chemical production. Servo motors on both the filling and capping systems deliver consistent performance, while the PLC touchscreen HMI provides full parameter control from a single interface. Quick-changeover tooling minimizes downtime between bottle or cap format changes.
Tracking Fill System — Filling nozzles travel with each bottle along the conveyor, enabling continuous non-stop operation and eliminating the speed loss inherent in stop-and-go filling cycles.
Integrated Filling + Capping — Combines two separate process steps — piston filling and screw capping — into a single inline machine, reducing floor space requirements and inter-station handling.
1500–1800 pcs/h Throughput — Achieves high production rates with just 2 filling heads, driven by the efficiency of the tracking fill mechanism rather than requiring additional nozzles.
±1% Fill Accuracy — Servo-driven piston displacement delivers consistent volume control across the full container range of 200–5000 ml, minimizing product giveaway and rework.
Wide Container Range — Handles bottles and jars from 200 ml to 5000 ml in a single machine, making it suitable for everything from personal care bottles to large household or industrial containers.
Servo Motor Driven — Both the filling and capping systems use precision servo motors for smooth, controllable motion, reducing mechanical wear and improving long-term reliability.
PLC + Touchscreen HMI — Centralized control interface allows operators to store and recall product recipes, adjust fill volumes, monitor machine status, and set capping torque from one screen.
Quick Changeover — Tool-assisted format change parts allow the machine to switch between different bottle sizes and cap diameters quickly, minimizing production downtime between product runs.
Parameter | Value |
Model | YCT-GG-02 |
Filling Method | Servo piston with tracking system |
Number of Filling Heads | 2 |
Container Volume Range | 200–5000 ml |
Filling Accuracy | ±1% |
Production Speed | 1500–1800 pcs/h |
Capping Type | Screw capping (rotary) |
Power Supply | 380 V / 50 Hz (three-phase) |
Total Power Consumption | 6.48 KW |
Machine Dimensions (L × W × H) | 5325 mm × 1829 mm × 1048 mm |
Machine Weight | 360 KG |
Frame & Contact Parts Material | SUS304 stainless steel |
Control System | PLC + touchscreen HMI |
Drive System | Servo motor |
The YCT-GG-02 is suited to any line where liquids or viscous products are filled into screw-cap bottles or jars:
Food & Beverage — Cooking oils, sauces, syrups, condiments, vinegar, and fruit juices
Cosmetics & Personal Care — Shampoo, conditioner, body lotion, and liquid soap in 200 ml to 5 L bottles
Daily Chemicals — Liquid detergent, fabric softener, floor cleaner, and multi-purpose cleaning agents
Pharmaceutical Liquids — Oral preparations, antiseptic solutions, and liquid supplements
Chemical Industry — Agricultural chemicals and industrial lubricants in large screw-cap containers
Integrated Line Expertise — Yucheng (YCTAUTO) designs and manufactures filling, capping, and labeling equipment. That systems experience is built into the YCT-GG-02's combined design.
Tracking Technology Advantage — Our engineering team developed the tracking fill mechanism to deliver throughput gains over conventional stop-and-fill designs without requiring additional heads.
Rigorous Pre-Shipment Testing — Every YCT-GG-02 is calibrated to your fill volume and tested at production speed before shipment.
OEM & ODM Customization — Nozzle configuration, container tooling, cap chuck size, and conveyor speed are all adapted to your specific requirements.
Global After-Sales Support — Remote commissioning guidance, video troubleshooting, and fast spare-parts supply. On-site support available for large projects.
Q: What types of products can the YCT-GG-02 fill?
A: Piston filling handles a range from thin liquids to moderately viscous products such as sauces, oils, lotions, and shampoos. For highly viscous pastes or products with large solid particles, confirm suitability with our technical team.
Q: How does the tracking filling system improve speed?
A: In a conventional stop-and-fill design, the conveyor pauses for each fill cycle, creating idle time. The YCT-GG-02's tracking system allows nozzles to follow and fill each container while the conveyor keeps moving, eliminating that pause. This continuous-motion approach delivers 1500–1800 pcs/h with only two filling heads.
Q: Can the capping module handle different cap sizes?
A: Yes. Adjustable cap chucks accommodate different cap diameters, and changeover is done with dedicated format parts. Confirm your cap diameter range when requesting a quotation so we can verify compatibility.
Q: What is the minimum order quantity and lead time?
A: MOQ is 1 unit. Standard machines ship in 15–20 business days; custom tooling for non-standard sizes may extend to 25–30 business days. We confirm the exact timeline at order placement.
Q: Does the machine include a conveyor?
A: Yes. Infeed and outfeed conveyor sections are part of the integrated unit. The 5325 mm × 1829 mm footprint accommodates the full filling and capping process within one inline frame.
Q: What power supply does the machine require?
A: The machine requires 380 V / 50 Hz three-phase at 6.48 KW. The capping system may require a compressed air line depending on configuration — confirm with our team during specification.
Q: Can I integrate the YCT-GG-02 with a downstream labeling machine?
A: Yes. The outfeed conveyor aligns with labeling machines and other packaging equipment. Yucheng also manufactures labelers, so a matched filling-capping-labeling line can be supplied from a single source.
The YCT-GG-02 is built for manufacturers who need reliable combined filling and capping in a compact inline footprint. Send us your container dimensions, fill volume, cap type, and target output rate, and our engineering team will provide a tailored configuration and competitive quotation.
Get in touch today:
Email: amy@yctauto.com
Website: www.yctauto.com
WhatsApp / WeChat: +86-18664140847
We look forward to supporting your production line.
content is empty!
