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The YCT-GJ-1 Automatic Rotor Pump Single Head High-Speed Filling Machine is a precision-engineered filling solution designed specifically for viscous, semi-viscous, and shear-sensitive liquid products. While piston fillers excel with moderately thick materials and magnetic pump fillers are optimized for thin liquids, the rotor pump — also known as a cam pump — occupies a distinct mechanical niche: it moves product through positive displacement using meshing rotor lobes, applying minimal shear force and generating a steady, pulse-free flow that protects product integrity during transfer and filling.
This makes the YCT-GJ-1 the preferred choice for cosmetic creams, face masks, and gels that break down under mechanical stress, as well as honey, thick syrups, and specialty sauces where texture must be preserved. The machine reaches up to 100 pcs/min on a single head — competitive with multi-head piston fillers for medium-volume production while maintaining the quality benefits of rotor pump technology.
A Panasonic PLC and touchscreen HMI provide industrial-grade automation with intuitive access to fill volume, speed, and diagnostics. The 10–2000 ml volume range accommodates small cosmetic bottles through large condiment jars. All product-contact components are food-grade SUS304/316 stainless steel, and the filling head disassembles quickly for cleaning and product changeover.
Rotor Pump Technology — Positive displacement cam lobe design transfers product with minimal shear force, preserving the texture, consistency, and particulate integrity of sensitive viscous products that standard piston or diaphragm pumps may damage.
Up to 100 pcs/min Single Head — Achieves high throughput on a single filling head, making it a space-efficient alternative to multi-head piston systems for viscous product lines where 60–100 pcs/min output is sufficient.
Wide Volume Range: 10–2000 ml — Handles small vials and cosmetic containers at 10 ml through large food-service or industrial jars at 2000 ml within a single machine configuration, with volume adjustment via the touchscreen HMI.
±1% Fill Accuracy — Positive displacement rotor pump delivers consistent volumetric accuracy per fill cycle, maintaining ±1% across the full speed and volume range without requiring weight-based correction.
Panasonic PLC Control — Industrial-grade Panasonic PLC provides robust, reliable automation logic with proven longevity in production environments. Touchscreen HMI gives operators clear access to all operating parameters and fault diagnostics.
Gentle Product Handling — Low-shear rotor pump action prevents product breakdown in materials that are sensitive to mechanical agitation, including emulsions, colloidal gels, and products containing delicate particulates or active ingredients.
Food-Grade SUS304/316 Construction — All wetted parts are fabricated from pharmaceutical and food-grade stainless steel, supporting compliance with food safety and cosmetic manufacturing standards.
Quick Disassembly & Anti-Drip Nozzle — The filling head disassembles without specialist tools for fast cleaning and product changeover. The anti-drip nozzle valve cuts off flow cleanly at the end of each fill cycle to keep containers and the machine clean during production.
Parameter | Value |
Model | YCT-GJ-1 |
Filling Method | Rotor pump (cam pump) — positive displacement |
Number of Filling Heads | 1 |
Container Volume Range | 10–2000 ml |
Filling Accuracy | ±1% |
Production Speed | 20–100 pcs/min |
Machine Weight | 210 KG |
Power Consumption | 2 KW |
Power Supply | 220 V / 50 Hz (single-phase) |
Machine Dimensions (L × W × H) | 2100 mm × 750 mm × 1900 mm |
Control System | Panasonic PLC + touchscreen HMI |
Frame & Contact Parts Material | SUS304/316 stainless steel |
Nozzle Type | Anti-drip, quick-disassembly |
Optional Accessories | Diving nozzle, mixing/heating hopper |
The YCT-GJ-1 is the recommended choice for viscous and shear-sensitive products:
Cosmetics & Personal Care — Face creams, moisturizing gels, hair masks, body scrubs, hand creams, and aloe vera gel
Food & Beverage — Honey, maple syrup, thick fruit jam, peanut butter, tahini, and specialty sauces
Pharmaceutical & Nutraceutical — Topical ointments, wound care gels, vitamin syrups, and oral gel preparations
Daily Chemicals — Shampoo, conditioner, hand sanitizer gel, and body wash with exfoliants
Industrial & Agricultural — Lubricating greases, adhesive compounds, and agricultural gel formulations
Rotor Pump Filling Expertise — Yucheng specifies the correct pump lobe clearance and nozzle geometry for your product viscosity and particulate size to ensure reliable, accurate filling.
Panasonic-Based Control Architecture — Industrial-grade Panasonic PLCs reduce unplanned downtime risk, and replacement components are widely available globally.
Factory-Level QC and Run Testing — Every YCT-GJ-1 is run at production speed before shipment. Fill accuracy across the full volume range is documented and included in the delivery package.
OEM and Custom Configuration — Nozzle diameter, pump lobe clearance, hopper size, and conveyor parameters are all adapted to your product, container, and line layout.
Full After-Sales Support — Operation manuals, maintenance guides, and video commissioning tutorials provided. Remote support and fast spare-parts dispatch available.
Q: What is the difference between a rotor pump filler and a piston filler?
A: A piston filler uses a reciprocating cylinder with a brief flow reversal at the end of each stroke. A rotor pump uses rotating cam lobes for smooth, pulsation-free flow that better preserves shear-sensitive products.
Q: What viscosity range can the YCT-GJ-1 handle?
A: From medium-viscosity liquids like syrups and conditioners up to thick spreadable pastes like body butter or thick jam. For extremely high-viscosity materials, share your product's viscosity specification so we can confirm pump suitability.
Q: Can the machine fill products with solid particles?
A: Yes, subject to particle size. Rotor pumps handle particulate-containing products without the damage piston pumps may cause. Confirm particle dimensions when requesting a quotation.
Q: How do I change the fill volume between product runs?
A: Fill volume is adjusted on the touchscreen HMI by setting pump rotation count per cycle. Changeovers take only a few minutes with no mechanical adjustments to the pump.
Q: What is the MOQ and lead time?
A: MOQ is 1 unit. Standard machines ship in 10–15 business days; custom configurations may require 20–25 business days. We confirm the timeline at order placement.
Q: Does the machine support CIP cleaning?
A: Manual disassembly cleaning is standard. CIP connectivity is available — discuss this with our technical team during specification.
Q: Can I connect this machine to a downstream capping machine?
A: Yes. Infeed and outfeed sections align with standard conveyors. Yucheng manufactures capping and labeling equipment, so a matched production line can be supplied from a single source.
The YCT-GJ-1 delivers the combination of gentle product handling, high single-head throughput, and fill accuracy that viscous product manufacturers need. Share your product type, viscosity, fill volume, container dimensions, and target speed, and our engineering team will provide a detailed configuration recommendation and competitive quotation.
Get in touch today:
Email: amy@yctauto.com
Website: www.yctauto.com
WhatsApp / WeChat: +86-18664140847
We look forward to helping you fill your products with consistency and confidence.
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