YCT-ZS-04 is an automatic four-head piston filling machine designed for quantitative filling of water-like liquids, viscous liquids, semi-fluids, and paste products. It is suitable for round bottles, flat bottles, square bottles, and many special-shaped bottles, and is widely used in daily chemical, food, pharmaceutical, and chemical industries. With four filling heads, accurate volumetric piston metering, no-bottle no-fill control, quick-release cleaning structure, and PLC touch screen operation, the machine provides stable, clean, and efficient filling performance for a wide range of products.
The YCT-ZS-04 automatic four-head piston filling machine is developed for manufacturers who need reliable and accurate filling of products with different viscosities, from water-like liquids to thicker semi-fluids and pastes. It is especially suitable for products such as dishwashing liquid, laundry detergent, shower gel, shampoo, honey, sauces, and edible oils.
This model adopts a four-head piston filling structure, which helps improve productivity while maintaining good filling consistency. The machine uses linear bottle feeding and positioning, giving it strong compatibility with different bottle types, including round bottles, flat bottles, square bottles, and many special-shaped bottles.
With its PLC + touch screen control system, the operator can set filling volume, speed, and other parameters directly on the screen. The machine also supports quick adjustment without parts replacement in many bottle changeover situations, helping reduce downtime and improve production flexibility.
For customers looking for an efficient and easy-to-maintain automatic piston filling machine for liquid and paste products, the YCT-ZS-04 is a practical solution for both standard production and multi-product packaging applications.
The YCT-ZS-04 is suitable for:
Water-like liquids
Viscous liquids
Semi-fluids
Pastes
Dishwashing liquid
Laundry detergent
Shower gel
Shampoo
Honey
Ketchup
Peanut butter
Chili sauce
Edible oil
Similar liquid and paste products
Because of its piston filling design, this machine is suitable for a relatively wide viscosity range and is a good choice for both free-flowing and thicker products.
The machine is suitable for:
Round bottles
Flat bottles
Square bottles
Many special-shaped bottles
Other container types after sample confirmation
It adopts linear bottle feeding, which makes it suitable for most common bottle formats and helps simplify bottle changeover.
The parts in contact with materials are made of stainless steel.
If your product is highly corrosive, please inform us in advance so that the correct material and machine configuration can be confirmed before production.
The YCT-ZS-04 is widely used in:
Daily chemical industry
Food industry
Pharmaceutical industry
Chemical industry
Dishwashing liquid filling
Laundry detergent filling
Shower gel filling
Shampoo filling
Honey filling
Sauce filling
Edible oil filling
The machine is equipped with four filling heads, helping improve output compared with single-head or dual-head filling solutions while maintaining stable production performance.
The machine uses volumetric piston metering. Once the bottle reaches the filling position, the piston pushes the preset volume into the container, ensuring accurate and repeatable filling.
This model is designed for a wide range of product consistencies, including:
Water-like liquids
Viscous liquids
Semi-fluids
Paste products
The machine supports automatic bottle infeed, positioning, filling, and bottle outfeed, with no-bottle no-fill function to reduce waste and improve production reliability.
The machine includes automatic counting and hopper liquid-level control, helping maintain continuous and stable filling during production.
The filling nozzles are designed with drip-proof structure and leakage collection, helping prevent:
Dripping
Stringing
Product residue on bottle surfaces
Dirty bottle appearance
When changing bottle shapes or sizes, the machine can often be adjusted within minutes without replacing parts or using special tools. This helps reduce changeover time and increase production flexibility.
Bottle type and filling parameters can be stored and recalled, which is useful for factories handling multiple SKUs or frequent product changes.
Material-contact parts are connected by quick couplings, making them easy to disassemble for:
Cleaning
Disinfection
Maintenance
Product switching
The machine uses a PLC and touch screen interface, allowing users to set:
Filling volume
Filling speed
Product parameters
directly on the screen for simple and convenient operation.
After the machine starts, the sensor detects the bottle and sends a signal to the control system. The conveying motor stops, the filling process begins, and after the preset filling volume is completed, the conveying motor starts again. The machine then repeats this cycle automatically.
Start → Bottle loading → Filling → Repeat cycle
This process helps maintain stable filling rhythm and continuous production
Item | Specification |
Model | YCT-ZS-04 |
Machine Type | Automatic Four-Head Piston Filling Machine |
Suitable Materials | Water-like liquids, viscous liquids, semi-fluids, and pastes |
Typical Products | Dishwashing liquid, laundry detergent, shower gel, shampoo, honey, sauces, edible oil |
Applicable Bottle Types | Round bottle, flat bottle, square bottle, etc. |
Production Speed | Approx. 600-1100 pcs/h |
Filling Accuracy | ±1-2% |
Air Pressure | 0.6-0.8 MPa |
Voltage / Frequency | 220V / 50Hz |
Machine Size | Approx. 3700 × 980 × 2030 mm |
Weight | Approx. 300 kg |
Note: Production speed is calculated based on 500 ml and may vary depending on material properties, bottle type, filling volume, and actual production conditions.
Item | Configuration |
Filling Mechanism | 4 sets (aluminum alloy, stainless steel) |
Hopper / Guiding / Conveying Mechanism | Stainless steel |
Product Positioning Mechanism | 1 set (aluminum alloy, stainless steel) |
Product Detection Sensor | Autonics × 2 sets |
PLC | Delta × 1 set |
Dosing Adjustment Motor | Dongling / Hongsen servo motor × 1 set |
Rotary Valve | 4 pcs (domestic) |
Conveying Motor | Dongbang speed-regulating motor × 1 pc |
Cylinder | AirTac |
HMI | Kunlun Tongtai |
Switching Power Supply | Delta |
The YCT-ZS-04 is a practical choice for manufacturers who need:
Filling of both liquid and paste products
Stable four-head production
Clean bottle appearance after filling
Quick bottle specification switching
Easy cleaning and sanitation
Reliable automation for daily production
Flexible use across multiple product types
Compared with low-viscosity-only filling machines, this four-head piston filler is better suited for customers who need to handle both free-flowing liquids and thicker viscous products on one machine.
The YCT-ZS-04 is suitable for water-like liquids, viscous liquids, semi-fluids, and pastes, such as dishwashing liquid, laundry detergent, shower gel, shampoo, honey, sauces, and edible oils.
Yes. It is suitable for both light liquids and thicker viscous products, including semi-fluids and pastes within the applicable range.
The machine is suitable for round bottles, flat bottles, square bottles, and many special-shaped bottles, depending on actual sample confirmation.
The standard production speed is approximately 600-1100 pcs/h, calculated at 500 ml. Actual speed depends on material properties and bottle conditions.
The standard filling accuracy is ±1-2%.
Yes. The machine includes no-bottle no-fill function for more reliable and economical operation.
Yes. The machine adopts drip-proof filling nozzles with leakage collection to help keep bottles clean.
Yes. The material-contact parts use a quick-release design and can be disassembled easily for cleaning and disinfection.
In many cases, yes. The machine is designed for quick adjustment without parts replacement, making bottle changeover faster and more convenient.
Please inform us in advance if the liquid is highly corrosive so that proper material selection can be confirmed.
Looking for a reliable four-head piston filling machine for liquids, semi-fluids, or paste products?
Please send us your:
Product name or material type
Viscosity condition
Bottle type and bottle size
Filling volume
Required output
Whether the liquid is corrosive
Any special hygiene or cleaning requirements
YCT will recommend a suitable filling solution based on your actual production requirements.
Contact us today for detailed technical information, filling videos, and a customized quotation.
