| Availability: | |
|---|---|
YCT-ZZ-02 is an automatic double-head rotor pump filling machine designed for quantitative filling of sauces, pastes, liquids, and viscous materials. It is suitable for products such as honey, edible oil, hand sanitizer, cream, ketchup, and chili sauce, and can be used with round bottles, flat bottles, square bottles, and other common containers. With servo-driven volumetric rotor pump filling, low-shear product conveying, anti-drip cut-off design, and easy-to-clean contact parts, the YCT-ZZ-02 is a compact and efficient solution for stand-alone production or integration into a complete filling line.
The YCT-ZZ-02 automatic double-head rotor pump filling machine is developed for manufacturers that require accurate and stable filling of sauces, pastes, liquids, and viscous materials. With its double-head configuration, the machine improves filling efficiency while maintaining consistent filling performance for a broad range of product viscosities.
This machine is widely used in food, daily chemical, cosmetics, chemical, and related industries. It is suitable for products such as honey, edible oil, hand sanitizer, cream, ketchup, chili sauce, and other viscous products. Because of its compact structure, the YCT-ZZ-02 can be used as a stand-alone filling machine or integrated with capping, labeling, and other packaging equipment to form a complete filling line.
One of the key advantages of this model is its servo-driven volumetric rotor pump metering system. Since each rotation delivers a fixed volume, the filling quantity remains stable, and long-term filling accuracy is less affected by viscosity fluctuation. Compared with some conventional filling methods, the rotor pump design also offers low-shear conveying, helping protect product texture and reduce the risk of crushing particles, emulsification, or separation in suitable materials.
For customers looking for a compact yet powerful filling solution for viscous products, the YCT-ZZ-02 is a practical choice that combines accuracy, product adaptability, easy cleaning, and flexible line integration.
The YCT-ZZ-02 is suitable for a wide range of products, including:
Sauces
Pastes
Liquids
Viscous materials
Honey
Edible oil
Hand sanitizer
Cream
Ketchup
Chili sauce
Similar viscous products after application confirmation
This machine is suitable for low- to high-viscosity materials, and in many applications, thicker products can achieve even more stable filling performance because the machine does not rely heavily on product fluidity.
The machine is suitable for various bottle and container types, including:
Round bottles
Flat bottles
Square bottles
Other common container types after sample confirmation
Its flexible bottle compatibility makes it suitable for different packaging styles across food, cosmetics, and chemical product lines.
The parts in contact with materials are made of stainless steel.
If your filling liquid is highly corrosive, please inform us in advance so that the appropriate contact material and machine configuration can be confirmed before production.
The YCT-ZZ-02 is widely used in:
Food industry
Daily chemical industry
Cosmetics industry
Chemical industry
Related viscous product packaging industries
Honey filling
Edible oil filling
Hand sanitizer filling
Cream filling
Ketchup filling
Chili sauce filling
A rotor pump filling machine is a strong choice for customers who need stable, clean, and gentle filling of products ranging from liquids to thick sauces and pastes.
The servo-driven rotor pump provides fixed-volume output per rotation, helping maintain filling consistency even when product viscosity changes within the suitable range.
The rotor turns smoothly without strong piston impact, which helps:
Protect product texture
Reduce damage to soft product structure
Minimize particle crushing in suitable products
Reduce the risk of emulsification or separation
The machine is suitable for low-, medium-, and high-viscosity materials, giving it broad application flexibility.
With its drip-proof design and suck-back cut-off function, the machine helps reduce:
Wall-hanging
Stringing
Dripping
Product waste
Its compact structure makes it suitable for:
Stand-alone use
Limited production space
Flexible production lines
Integration with downstream packaging equipment
The machine uses a servo-driven volumetric rotor pump. Each rotation delivers a fixed volume, helping ensure more stable filling output and long-term consistency.
Because the rotor pump meters by fixed volume per rotation, the machine’s filling consistency is less influenced by normal viscosity changes compared with some other filling methods.
The rotor pump works with smooth rotation rather than piston impact, helping preserve the structure of sauces, creams, and similar materials. This is beneficial for products where texture and appearance are important.
The machine can handle a broad range of product viscosities, including:
Free-flowing liquids
Medium-viscosity products
Thick sauces and pastes
The filling system includes a drip-proof structure with suck-back cut-off, helping reduce:
Nozzle dripping
Stringing
Product residue
Dirty bottle appearance
The material-contact parts adopt a quick-release design with no obvious sanitary dead corners, making daily cleaning and disinfection more convenient.
The material-contact parts are made of food-grade stainless steel, offering:
Corrosion resistance
Wear resistance
Easy cleaning
Suitability for food hygiene requirements
The machine uses a PLC + touch screen control system, allowing operators to set:
Filling volume
Filling speed
Product parameters
directly on the screen. Operation is straightforward, and specification switching is fast.
Compared with some piston-type and peristaltic pump filling systems, this machine has fewer wearing parts, which helps reduce maintenance frequency and long-term operating cost.
The YCT-ZZ-02 has a compact footprint and low running noise. It can be used as a single machine or connected with capping, labeling, and other equipment to form an automatic filling line.
After the machine starts, the sensor detects the bottle and sends a signal to the control system. The conveying motor stops, the filling process starts, and after the preset filling volume is completed, the conveying motor starts again. The same cycle then repeats automatically.
Start → Bottle loading → Filling → Repeat cycle
This process helps maintain stable operation and continuous production efficiency.
Item | Specification |
Model | YCT-ZZ-02 |
Machine Type | Automatic Double-Head Rotor Pump Filling Machine |
Suitable Materials | Sauces, pastes, liquids, and viscous materials |
Typical Products | Honey, edible oil, hand sanitizer, cream, ketchup, chili sauce |
Applicable Bottle Types | Round bottle, flat bottle, square bottle, etc. |
Production Speed | Approx. 1200-1500 pcs/h |
Filling Accuracy | ≤5 g |
Air Pressure | 0.6-0.8 MPa |
Voltage / Frequency | 220V / 50Hz |
Machine Size | Approx. 1860 × 785 × 1130 mm |
Weight | Approx. 200 kg |
Note: Production speed is calculated based on 250 ml and may vary depending on product viscosity, bottle size, filling volume, and actual production conditions.
Item | Configuration |
Filling Mechanism | 2 sets (aluminum alloy, stainless steel) |
Hopper / Guiding / Conveying Mechanism | Stainless steel |
Product Detection Sensor | Autonics × 1 set |
PLC | Delta × 1 set |
Filling Motor | Hongsen / Dongling servo motor × 1 set |
Conveying Motor | Saiyan stepper motor × 1 pc |
Cylinder | AirTac × 3 |
HMI | Kunlun Tongtai |
Switching Power Supply | Delta |
The YCT-ZZ-02 is especially suitable for customers who need:
Accurate filling of sauces and viscous materials
Gentle product handling during filling
Stable output with reduced dripping
Compact equipment with small footprint
Easy daily cleaning and sanitation
Stand-alone use or integration into a full packaging line
Lower long-term maintenance cost
For manufacturers filling sauces, creams, hand sanitizer, honey, and similar products, this machine provides a strong balance of performance, hygiene, flexibility, and cost efficiency.
The YCT-ZZ-02 is suitable for sauces, pastes, liquids, and viscous materials, such as honey, edible oil, hand sanitizer, cream, ketchup, chili sauce, and similar products.
Yes. The machine is designed for low- to high-viscosity materials and is especially suitable for sauces, creams, and other viscous products.
The machine is suitable for round bottles, flat bottles, square bottles, and other common container types depending on sample confirmation.
The standard production speed is approximately 1200-1500 pcs/h, calculated at 250 ml. Actual speed depends on product properties and production conditions.
The standard filling accuracy is ≤5 g.
Yes. The machine adopts a drip-proof structure with suck-back cut-off to help reduce stringing and dripping.
Yes. The material-contact parts feature a quick-release design and are convenient for daily cleaning and disinfection.
Yes. The YCT-ZZ-02 can work stand-alone or be integrated into a complete filling line.
Yes. The machine can be connected with capping, labeling, and other packaging equipment to form an automated line.
If the filling liquid is highly corrosive, please inform us in advance so that the proper contact material can be selected.
Looking for a compact double-head filling machine for sauces, creams, liquids, or viscous products?
Please send us your:
Product name or material type
Viscosity condition
Whether the product contains particles
Bottle type and bottle size
Filling volume
Required output
Whether the liquid is corrosive
Whether line integration is needed
YCT will recommend a suitable filling solution based on your actual production requirements.
Contact us today for detailed technical information, filling videos, and a customized quotation.